First is the quick changeover tooling design. When replacing the tooling of traditional gear hobbing machines, it is necessary to calibrate the positioning reference multiple times, and the entire process takes a long time.
The Y3110 adopts modular positioning tooling: the tooling base is preset with standardized positioning pins and locking mechanisms. Tooling of different specifications can be quickly connected to the base through positioning pins, and then locked with a special wrench, which greatly simplifies the changeover process. At the same time, the tooling itself integrates a pre-calibration structure, which can meet the basic processing accuracy requirements without additional debugging after installation, reducing the preparation time for order changes and making the switching of multi-category small orders more efficient.
Second is the dynamic precision compensation function. Frequent start and stop of equipment during small-batch processing can easily lead to precision fluctuations. The Y3110 has a built-in precision monitoring and compensation module: during processing, sensors will collect data such as spindle operation deviation and workbench positioning error in real time, and the control system will automatically adjust the feed rate and spindle position according to these data to ensure the stability of gear processing precision. This function can avoid precision deviations caused by equipment state changes or order changes, ensure consistent processing quality of gears in different batches, and reduce rework costs.
Finally, there is adaptive energy consumption adjustment. During small-batch processing, the equipment is often in light load or no-load state. Traditional equipment maintains a fixed power output, which will cause energy waste. The energy consumption adaptive module equipped with the Y3110 can adjust the power according to the real-time processing load: automatically switch to low power mode when idling, match the corresponding output power during light load processing, and enable rated power during full load. This design can effectively reduce energy consumption in light load and no-load states, and can help enterprises save energy costs in long-term use.
From changeover efficiency to precision stability, and then to energy consumption control, the three advantages of the Y3110 gear hobbing machine cover the core needs of small-batch processing, making the production of multi-category small orders smoother and more controllable.
About Zhejiang Toman Intelligent Technology Co., Ltd. (Toman)
Toman is a company that adheres to the strategic vision of to be the leader in the professional field, with the mission of innovation to drive customer value enhancement, and the business philosophy of WISE, ALWAYS KEEP STEP AHEAD. In operation since 2006, the company includes the complete range of gear hobbing machine, gear cutting machine, gear machining compound machine tools, gear shaving machine, automatic production units, automatic turning production lines, and MES manufacturing execution system, etc. TOMAN today, is recognised as an industry leader for machines in China.
Toman cutting machines:
CNC high precision gear hobbing machine, gear chamfering machine, gear shaving machine, gear hobbing machine with integrated chamfering station etc.
-Profitable -Intelligent -Accurate
Our machines are suitable for commercial vehicle gear, passenger vehicle gear, construction machinery gear, especially for the processing of new energy vehicle gear.
For more information about cnc gear cutting machines, please visit our website:
www.zjtoman.com
www.tomanmachines.com
For further information, please contact:
Sharon Gong
Master of Mechanical Engineering
Whatsapp/Wechat: +8613589398142
Mail: sharon@zjtoman.com
Skype: sharon.gong525