In terms of ergonomic design, the chamfering unit is integrated in the right front area of the Y3125CNC hobbing machine. Operators can operate both the hobbing station and chamfering station directly from the front of the machine—no need to move between stations frequently. The operation process is smoother, and subsequent equipment maintenance (such as component inspection and tool replacement) is more convenient, greatly reducing the complexity of operation and maintenance.
In the chamfering process, the equipment adopts 6-axis CNC control, combined with self-developed dedicated control software and operation interface: operators can quickly set, modify and adjust chamfering parameters. The processed gear chamfers are uniform and aesthetically pleasing. Compared with the traditional extrusion chamfering process, there are no end face protrusions or burrs. At the same time, the tool life is longer, which effectively reduces the transmission noise caused by gear flash and burrs. This advantage makes it a suitable choice for new energy vehicle gear processing.
The tool holder of the chamfering station is also optimized: it supports large-angle flipping, so operators do not need to adjust the equipment layout when replacing chamfering tools, making the operation more efficient; at the same time, multiple chamfering processes can be used to chamfer the upper and lower end faces of the workpiece according to requirements, adapting to the processing needs of gears of different specifications.
In terms of automated production, the equipment is equipped with a mature 4-station loading and unloading manipulator, which can realize continuous transfer between "loading and unloading station—waiting station—hobbing station—chamfering station": workpieces flow automatically between stations without manual intervention. This not only saves the time cost of loading and unloading, but also promotes the unmanned and less-manned production process, effectively improving the overall processing efficiency of the machine tool.
Overall, the Y3125CNC13 hobbing-chamfering compound machine realizes the integrated integration of hobbing and chamfering processes, and has made targeted optimizations in terms of operational convenience, processing accuracy, and automation efficiency. It is suitable for the processing of small and medium modulus gears such as commercial vehicle gears, passenger vehicle gears, and construction machinery gears, and can especially meet the strict requirements of new energy vehicle gears for "low noise and high precision".
About Zhejiang Toman Intelligent Technology Co., Ltd. (Toman)
Toman is a company that adheres to the strategic vision of to be the leader in the professional field, with the mission of innovation to drive customer value enhancement, and the business philosophy of WISE, ALWAYS KEEP STEP AHEAD. In operation since 2006, the company includes the complete range of gear hobbing machine, gear cutting machine, gear machining compound machine tools, gear shaving machine, automatic production units, automatic turning production lines, and MES manufacturing execution system, etc. TOMAN today, is recognised as an industry leader for machines in China.
Toman cutting machines:
CNC high precision gear hobbing machine, gear grinding machine, gear chamfering machine, gear shaving machine, gear hobbing machine with integrated chamfering station etc.
-Profitable -Intelligent -Accurate
Our machines are suitable for commercial vehicle gear, passenger vehicle gear, construction machinery gear, especially for the processing of new energy vehicle gear.
For more information about cnc gear cutting machines, please visit our website:
www.zjtoman.com
www.tomanmachines.com
For further information, please contact:
Sharon Gong
Master of Mechanical Engineering
Whatsapp/Wechat: +8613589398142
Mail: sharon@zjtoman.com
Skype: sharon.gong525